With the rapid development of industrial automation and precision manufacturing technology, oil purification equipment plays a vital role in ensuring the efficiency of mechanical operation and extending the life of equipment. Henan Xinxiang Lifelte Filter Co., Ltd. launched the LYC-J series coalerization dewatering oil filter, with its innovative separation technology, efficient filtration system and intelligent design, to provide a full range of oil purification solutions for various industries. This article will analyze the core value and practical advantages of this oil filter from the aspects of technical principles, application scenarios, operation guidelines and maintenance points.
Principle analysis: The synergistic effect of layered filtration and hydrophilic and hydrophobic materials **LYC-J series oil filter adopts the dual-effect technology of "coalescence-separation", the core of which is to achieve efficient dehydration by using the difference in surface tension of different liquids. When the oil-water mixture enters the equipment, it first passes through the five-stage precision filtration system: ** The first stage oil absorption filter ** : the coarse filter intercepts large particles of impurities, protecting the main system from wear; ** Second stage pre-filter ** : further filter small particles, extend the life of the subsequent filter element; ** Third stage coalescence filter ** : Hydrophilic material absorbs water, and promotes small water droplets to form large water droplets by increasing pore size layer by layer; ** The fourth stage separation filter ** : the hydrophobic material intercepts the remaining water droplets to ensure the cleanliness of the oil; ** The fifth level fine filter ** : high precision filter material deep purification, removal of nano-level impurities.
This technical breakthrough solves the problem that the traditional oil filter is difficult to separate emulsified water, and the separation efficiency is 5-10 times higher than that of the traditional equipment, especially for the rapid purification of high water cut oil. Intelligent design: real-time monitoring and automatic adjustment ** Equipment equipped with intelligent monitoring system, can display real-time oil water content, filter saturation and operating pressure. When the filter element is blocked or the moisture exceeds the standard, the system automatically triggers an early warning and adjusts the operation 3. **** Filter replacement ** : Replace every 2000 hours of operation or when the system prompts filter saturation, giving priority to the original filter to ensure performance; ** Cleaning and maintenance ** : Clean the equipment shell and pipe interface every month to avoid dust accumulation affecting heat dissipation; ** Long-term shutdown ** : empty the internal oil, seal and store in a dry environment, regularly check the status of the power supply and seals. --### ** Four, precautions: avoid risks, extend the life of the equipment **1. ** Safe operation ** : It is forbidden to remove the filter element or adjust the pressure valve during the operation of the equipment; The high-temperature oil should be cooled to below 60 ° C before being connected to the device to prevent burns or seal failure. Check the ground wire regularly to avoid the risk of leakage. 2. ** Oil compatibility ** : The equipment is suitable for mineral oil, synthetic oil and some biodegradable oil, special oil needs to consult technical support in advance; Avoid mixing strong acid and alkali liquid to prevent corrosion of filter material. 3. ** Troubleshooting ** : If the pressure rises abnormally, check whether the filter element is blocked or whether the pipeline is distorted; When the drain continues to discharge oil, stop the machine immediately to replace the separating filter element. 5, Conclusion: Intelligent purification, empowering the industrial future ** In the era of Industry 4.0, equipment reliability and environmental protection have become the core elements of enterprise competitiveness. Through technological innovation and intelligent design, LYC-J series coalescating dewatering oil filter not only solves the problems of low efficiency and high maintenance cost of traditional oil purification, but also meets the stringent needs of multiple industries with customized solutions. Henan Xinxiang Lifelte Filter Co., Ltd. has always taken "clean oil, guard the mechanical heart" as its mission, continuously optimize product performance, and provide more efficient and safer oil management solutions for global industrial users.mode to avoid equipment failure caused by human negligence. In addition, the modular design enables rapid removal and replacement of the filter element, significantly reducing maintenance time and labor costs.
Multi-industry application scenarios: Customized solutions Power industry: to ensure the long-term operation of transformers and turbines, in power plants and substations, the cleanliness of transformer oil and turbine oil directly affects the safety of equipment. LYC-J series oil filter through deep dehydration (water removal rate ≥99%) and impurity filtration (accuracy up to 1μm), effectively prevent oil oxidation, dielectric strength decline and metal corrosion problems. After the application of the equipment in a large thermal power plant, the maintenance period of the transformer is extended by 40%, and the failure rate is reduced by 60%. Manufacturing: The "life guardian" of hydraulic system, hydraulic equipment is the core component of machining and automated production line, but water intrusion will lead to oil viscosity change, lubrication failure, and then lead to equipment stutter or damage. The LYC-J series ensures that the water content of hydraulic oil is controlled below 500ppm through a five-stage filtration system, while removing impurities such as metal chips and dust. After the application in the automobile manufacturing workshop, the failure rate of the hydraulic system is reduced by 75%, and the production efficiency is increased by 20%. Aerospace: Reliable protection in harsh environments where oils for aeroengines and precision instruments require extreme cleanliness. The oil filter meets ISO 4406 (NAS 1638) Level 6 cleanliness standards through high precision filtration and dewatering technology, effectively preventing component wear or system failure due to oil contamination. After an aviation maintenance enterprise introduced the equipment, the lubricating oil replacement cycle was extended by 3 times, and the maintenance cost was reduced by 50%.
Operation Guide: Standardized process and safety specifications Environment requirements for installation and startup: The device must be placed on a flat floor, avoid humidity or high temperature environment, and ensure that the voltage is consistent with the device parameters before connecting the power supply. Pipeline connection: Connect the oil inlet, oil outlet and water outlet according to the mark to ensure that the seal is sealed without leakage; Start check: Before starting, ensure that the filter element is correctly installed, the system pressure valve is closed, and gradually adjust the working pressure after starting (recommended ≤0.6MPa). Daily operation ** Operation monitoring ** : real-time view of oil flow, temperature and water content data through the control panel, stop the inspection in time when abnormal; ** Parameter adjustment ** : Select "Automatic mode" or "intensive mode" according to the degree of oil pollution. It is recommended to use the "pre-dehydration" function for high water content oil first; ** Drainage management ** : Regularly open the drainage valve to discharge separated water to avoid water affecting system efficiency.
