As industries are moving towards precision and efficiency, maintenance and longevity of machines have become an essential parameter to consider. Turbines, which operate under hostile conditions, require consistent oil purification for optimal performance. Understanding this necessity, the newly designed Turbine Oil Purifier offers unmatched capability with innovative features to extend the life of your turbines.
The Turbine Oil Purifier is unique. Its design employs the differential boiling points of water and oil to achieve remarkable efficiency. Comprising a vacuum heating tank fine filter, a condenser, a pre-filter, a water tank, a vacuum pump, as well as an oil drain pump and an electrical cabinet, this purifier is meticulously designed for superior performance.
The process commences as the vacuum pump forms a vacuum in the heating tank. The oil, under atmospheric pressure, is fed through the inlet pipe into the primary filter. This section eliminates larger particles before it heats the oil to a controlled temperature between 40°C and 75°C. This mechanism of pre-heating the oil enhances the overall purification process.
More impressively, the Turbine Oil Purifier is furnished with an automatic oil float valve. This feature helps maintain a balance of oil in and out of the vacuum tank. The heated oil rapidly rotates inside the jet wing and is separated into a semi-mist. This action precipitates the water within the oil to evaporate rapidly into water vapor, which is continuously drawn into the condenser by the vacuum pump. The water vapor cools down and reverts to water in the condenser.
Subsequently, the oil in the vacuum heating tank is fed into the fine filter by the oil discharge pump. The fine filter, consisting of oil filter paper or a filter element, takes on the role of filtering out particulate impurities. Thus, the complete vacuum oil filter effectively eliminates moisture, impurities, and gas gently from the oil. The clean oil then drains out from the machine via the oil outlet, leaving you with high-quality purified oil.
The Turbine Oil Purifier’s exclusive vacuum system comprises a vacuum tank, vacuum pump, condensation tank, liquid accumulation tank, and air supply system. This system is optimally structured to significantly increase the surface area of the oil in the vacuum system. In turn, this maximizes the oil travel within the system, ensuring every molecule’s thorough exposure to the purification process. Adopting an advanced defoaming system, the purifier eliminates the common phenomenon of oil injections during operation, making it stand out from most similar products on the market.
Apart from these innovative features, the purifier also houses a three-stage filtration system. This system grants your oil extreme cleanliness quickly. Protected by the oil suction port coarse filter, the oil pump extends the service life of the main filter. This ingenious design of a multi-stage filter ensures effective filtration, enhancing the life expectancy of the filter element. It also reduces the surface flow rate of the filter material, maintaining stable filtration accuracy.
The heating system of the Turbine Oil Purifier employs stage-by-stage heating, preventing oil degradation due to overheating. This intelligent heating system is supported by a thermostat controlled in the range of 0 to 100°C. Furnished with a protective device, the system automatically halts when the oil intake is scanty, thus avoiding heater damage from dry burning.
Not one to stop at this, the machine boasts of an automatic control system that includes a range of instruments such as a frequency converter, liquid-level transmitter, temperature sensor, and vacuum sensor. All these work cohesively to bring forth a machine that is ahead of its time. Moreover, it is equipped with various protection devices that ensure safe operation.
The entire machine is designed in a bridge structure that reduces its volume. Furthermore, it significantly reduces the operational footprint, thereby reducing environmental pollution. Available mobile, fixed, fully enclosed, and vehicle-mounted models, the Turbine Oil Purifier caters to a diverse set of requirements.
In conclusion, the Turbine Oil Purifier is a game-changer. By filtering new oil, purifying oil in use, and enabling bypass filtration of hydraulic lubrication system operation, it pushes the boundaries of what is possible in oil filtration technology. Whether you're filling with new oil and filtering or purifying the oil in use, the Turbine Oil Purifier is the perfect solution. Its robust build, innovative design, and automated systems ensure optimal oil purification for your turbines, promising an unparalleled performance.
The Turbine Oil Purifier's automatic control system is meticulously designed to ensure the safe operation of the equipment. The system comprises a series of control instruments such as a frequency converter, liquid level transmitter, temperature sensor, and vacuum sensor.
The frequency converter adjusts the speed of the electric motor, ensuring the efficiency and safety of the motor's operation. The liquid level transmitter monitors the oil level in the tank to prevent overfilling or underfilling. The temperature sensor allows constant check on the oil temperature, preventing overheating that could damage the oil and the system components. The vacuum sensor keeps track of the vacuum pressure within the vacuum tank, ensuring the system operates under optimal conditions.
These instruments collect various information about the equipment's operation and transfer it to the central processor. The processor is responsible for automatically controlling the operation of the entire equipment based on this data. This automation significantly reduces the chance of human error, thus ensuring the safety of the equipment.
Moreover, the automatic control system is equipped with various protection devices such as overload protection, overvoltage protection, phase sequence protection, and abnormal operation shutdown protection. Overload protection prevents the motor from overheating and becoming damaged due to overload. Overvoltage protection safeguards all the components from potential damages caused by sudden power spikes. Phase sequence protection ensures the correct sequence and rotation for the motor operation, preventing potential damage due to reverse rotation. Abnormal operation shutdown protection automatically turns off the machine if any unusual conditions are detected.
In conclusion, the brilliance of the automatic control system perfectly encapsulates various data related to the operation, identifies anomalies, and performs necessary actions accordingly. This well-rounded automation ensures that the device operates safely and optimally, thereby enhancing the overall performance while maintaining a high level of safety.
The protective devices integrated within the Turbine Oil Purifier work synergistically to ensure the machine's operation is secure and efficient. Here's an overview of how these protection devices play a critical role in maintaining the device's safety:
Overload Protection: This feature prevents the motor from overheating and potential damage due to excessive load. If the load surpasses the motor's rated capability, the overload protection device automatically shuts off the motor, thereby protecting it from damage and potentially risky situations.
Overvoltage Protection: Sudden power spikes can be potentially harmful to the machine's electrical components. The overvoltage protection feature safeguards all the components from potential damages caused by unexpected power surges. If a voltage spike is detected, this system will automatically neutralize the excessive voltage, preventing any harm to the purifier's circuitry.
Phase Sequence Protection: For the proper operation of the purifier's motor, the correct sequence and rotation must be maintained. The phase sequence protection ensures this by monitoring the sequence of electrical phases powering the motor. If it detects a reverse rotation which can damage the motor, it automatically shuts down the system, thereby protecting it from harm.
Abnormal Operation Shutdown Protection: This feature continuously monitors the machine’s operating parameters. If it detects any abnormal conditions or parameters beyond the prescribed range, it will immediately shut down the machine to avoid any potential damage or hazardous situation.
These protective measures collectively assure the safety of the Turbine Oil Purifier. Not only do they protect the device from potential internal damages, but they also prevent hazards that could otherwise harm personnel operating the purifier. By immediately responding to any abnormal conditions, these features ensure that the purifier operates within the safe and efficient operational parameters, maintaining its longevity and operational integrity.
Ensuring the electrical components of a Turbine Oil Purifier are not damaged by voltage variations involves several specific protective measures:
Overvoltage Protection: Overvoltage protection is crucial in safeguarding the system from sudden power surges. This device automatically neutralizes the excessive voltage if a spike occurs. It plays an essential part in protecting the purifier's internal circuitry from potential damage.
Use of Surge Protectors: Surge protectors are an effective way to provide protection against voltage spikes. They work by divert
