The Turbine Oil Purifier is designed according to the different boiling points of water and oil. It consists of a vacuum heating tank fine filter, a condenser, a prefilter, a water tank, an empty pump and an oil drain pump and an electrical cabinet. The empty pump draws out the air in the vacuum tank to form a vacuum. Under the action of atmospheric pressure, the external oil enters the primary filter through the inlet pipe to remove larger particles, and then enters the heating tank. After heating, the oil of 40~75C passes through. Automatic oil float valve, this valve is to automatically control the balance of oil in and out of the vacuum tank. The heated oil is separated into a semi-mist by the rapid rotation of the jet wing, and the water in the oil is rapidly evaporated into water vapor and continuously sucked into the condenser by the vacuum pump. The water vapor entering the condenser is cooled and then returned to the original water and released. The oil in the vacuum heating tank is discharged into the fine filter by the oil discharge pump to filter out the particulate impurities through the oil filter paper or filter element, so as to complete the vacuum oil filter quickly. The whole process of removing impurities, moisture and gas in the oil makes the clean oil drain out of the machine from the oil outlet.

Product performance

Vacuum System: The turbine oil purifier features a sophisticated vacuum system comprising a vacuum tank, vacuum pump, condensation tank, liquid accumulation tank, and air supply system. Its optimized design significantly enhances the surface area of oil within the vacuum system, allowing for maximum oil travel and thorough removal of moisture and gas contaminants. An advanced defoaming system ensures the purifier operates without the common issue of oil injection observed in similar products.

Filtration System: Employing a three-stage filtration process, the purifier ensures efficient oil purification. A coarse filter at the oil suction port protects the oil pump, extending the lifespan of the main filter. Dual-stage fine filters positioned after the pump swiftly achieve high cleanliness levels. The filter material, composed of special graded pore glass fiber material, enables layered filtration of particles of varying sizes, enhancing filter element durability. The purifier's impeccable filter element structure minimizes surface flow rates, ensuring stable filtration accuracy.

Heating System: Utilizing a stage-by-stage heating mechanism, the purifier maintains a surface heat load of less than 1.0W/cm², preventing oil degradation due to overheating. The oil temperature can be precisely adjusted from 0 to 100°C, automatically controlled, and equipped with a protective device to prevent damage from dry burning in case of low oil intake.

Automatic Control System: Equipped with various automatic control instruments such as frequency converters, liquid level transmitters, temperature sensors, and vacuum sensors, the purifier collects operation data for centralized processing. This enables automatic control of equipment operation and continuous monitoring of its status. The purifier is equipped with multiple protection devices, including overload protection, overvoltage protection, phase sequence protection, and abnormal operation shutdown protection, ensuring safe equipment operation.

Structural Design: Featuring a whole-machine integrated bridge structure, the purifier minimizes volume and enhances portability. An overall removable oil tank facilitates ground-level oil-free operation, reducing environmental pollution. Various models, including mobile, fixed, fully enclosed, and vehicle-mounted options, cater to diverse application needs.

Product Advantages:

Specialized Gear Pump: The oil purifier is equipped with a specially designed gear pump driven by a motor. This pump operates with low noise, exhibits strong self-priming ability, and ensures stable operation, enhancing the efficiency of oil filtration processes.

Coarse Filter Protection: Featuring an oil suction P coarse filter, the purifier safeguards the oil pump from contaminants, extending the service life of the main filter. This protective measure contributes to enhanced equipment reliability and longevity.

Thermal Relay Protection: Incorporating thermal relay protection mechanisms, the purifier prevents motor damage resulting from overload conditions. This safeguarding feature ensures the durability and reliability of the equipment, providing peace of mind during operation.

Applications:

Filtering New Oil: The purifier is suitable for filtering newly introduced oil, ensuring its purity and readiness for use in various applications.

Filling with New Oil and Filtration: It facilitates the filling of new oil while simultaneously filtering out impurities, ensuring clean and high-quality oil for optimal equipment performance.

Purification of Used Oil: Capable of purifying oil already in use, the purifier removes contaminants, extending the lifespan of the oil and equipment.

Bypass Filtration in Hydraulic Lubrication Systems: It can be employed for bypass filtration in hydraulic lubrication systems, optimizing fluid cleanliness and system performance during operation.

With its specialized gear pump, protective filters, and thermal relay protection, the oil purifier offers efficient and reliable oil filtration solutions for various applications, ensuring clean and high-quality oil for enhanced equipment performance and longevity.

The working principles of a Turbine Oil Purifier involve several key steps to effectively remove contaminants and ensure the cleanliness and functionality of turbine oil. Here's a brief overview:

Filtration: The turbine oil purifier uses a multi-stage filtration system to remove solid particles, moisture, and other contaminants from the oil. These filters typically include coarse filters to capture larger particles and fine filters to trap smaller contaminants.

Vacuum System: The purifier is equipped with a vacuum system that creates a low-pressure environment within the filtration chamber. This helps to remove dissolved gases and moisture from the oil by promoting their evaporation.

Heating: Many turbine oil purifiers feature a heating element that warms the oil to a specific temperature. Heating the oil helps to reduce its viscosity, making it easier to remove contaminants and improving filtration efficiency.

Condensation: As the oil is heated and subjected to vacuum pressure, any dissolved gases and moisture in the oil are vaporized. These vapors are then condensed back into liquid form and collected in a separate chamber for removal from the system.

Separation: The purified oil is separated from the contaminants, which may include water, gases, and solid particles. The purified oil is then returned to the turbine system for continued use, while the contaminants are disposed of or treated separately.

Overall, the Turbine Oil Purifier works by employing a combination of filtration, vacuum pressure, heating, condensation, and separation processes to effectively remove contaminants from turbine oil and ensure its cleanliness and functionality for optimal turbine performance.

Oil filtration is crucial for maintaining the integrity and performance of machinery and equipment in various industrial applications. Here are several reasons why oil filtration is important:

Contaminant Removal: Oil naturally accumulates contaminants such as dirt, debris, water, and other impurities during use. Filtration helps to remove these contaminants, preventing them from causing damage to machinery components and reducing system efficiency.

Extend Equipment Life: Clean oil reduces wear and tear on machinery components, extending their lifespan and reducing the frequency of maintenance and repair. By removing contaminants, oil filtration helps to protect critical components such as bearings, gears, and hydraulic systems.

Maintain Performance: Contaminated oil can hinder the performance of machinery by causing friction, overheating, and fluid breakdown. Filtration ensures that oil maintains its lubricating properties, allowing equipment to operate smoothly and efficiently.

Prevent Downtime: Equipment failure due to contaminated oil can result in costly downtime and production losses. Regular oil filtration helps to prevent unplanned shutdowns by maintaining oil cleanliness and equipment reliability.

Ensure Product Quality: In industries such as food and beverage, pharmaceuticals, and manufacturing, clean oil is essential for maintaining product quality and safety. Filtration removes impurities that could contaminate products during production processes.

Environmental Protection: Proper oil filtration helps to minimize the environmental impact of industrial operations by reducing the release of pollutants and contaminants into the environment. Clean oil can be safely disposed of or recycled, minimizing waste and environmental contamination.