Lefilter2024-05-09 BACK TO LIST
The Coalescing Dehydration Oil Filter is a high-performance filtration system that specializes in precision filtration and high-efficiency dehydration. With a five-stage filtration process, it offers superior performance and efficiency. Let's delve into the advantages of this system:
Innovative Dehydration Technology: The system leverages "coalescing separation" technology from the United States for dehydration. This technology offers high dehydration efficiency and strong capacity, making it especially suitable for cleaning oil.
Superior Dehydration Capacity: The system can separate a large amount of water, which is far superior to the dehydration capacity of the centrifugal method. It can break all the oil-water emulsion structure in the medium, ensuring clean and dry oil.
Particle Filtration System: The oil filter includes a particle filtration system that can stably control the cleanliness of the medium to the state required by the system, ensuring the cleanliness of the oil.
Preserving Oil Properties: One of the significant advantages of this system is that it does not alter the physical and chemical properties of the oil, thereby extending the service life of the oil.
Low Energy Consumption and Operating Cost: The oil filter is designed to have low energy consumption and operating costs, making it an economical choice for long-term use.
Excellent System Configuration: The system configuration is superior, offering strong continuous working performance. This makes it suitable for online operation, enhancing its convenience and efficiency.
In a nutshell, the Coalescing Dehydration Oil Filter provides a comprehensive solution for oil filtration and dehydration, with its innovative technology, superior dehydration capacity, particle filtration system, low operating costs, and excellent system configuration.
Application Scope
The Coalescing Dehydration Oil Filter has broad applications in various scenarios:
Filtering New Oil: One of the primary applications of the oil filter is to filter new oil. Before new oil is used in any system, it's crucial to ensure it's free of contaminants to prevent damage to the machinery. The oil filter effectively removes any particles, ensuring the new oil is clean and safe for use.
Adding New Oil and Filtering: When adding new oil to a system, it's important to filter it to remove any potential contaminants. The oil filter can be used during this process to ensure the added oil is clean and won't contaminate the existing oil in the system.
Purifying Oil in Use: The oil filter can also be used to purify oil that's currently in use. Over time, oil can accumulate debris and contaminants that can affect its performance. Regularly filtering the oil can remove these contaminants and keep the oil performing at its best.
Bypass Filtration during Hydraulic Lubrication System Operation: During the operation of a hydraulic lubrication system, the oil filter can be used for bypass filtration. This process helps to continuously remove contaminants from the oil while the system is operating, ensuring the oil remains clean and the system operates efficiently.
Equipment Performance
Particle Filtration System: The particle filtration system utilizes high-efficiency filter material as the filter medium. Its ultra-large filter area design can effectively filter out extremely fine particle impurities, allowing the oil to achieve a high degree of cleanliness. This ensures the removal of even the smallest contaminants, providing the cleanest possible oil for your system.
Coalescence System: The coalescence system is a pivotal part of the equipment. It comprises a set of coalescing filter elements. These filter elements are designed with a unique polar molecular structure. When oil passes through the filter element, the free water and emulsified water in the oil are coalesced into larger particles. These water droplets then sink to the water storage tank due to gravity, effectively separating the water from the oil.
Separation System: The separation system features a filter element made from a special hydrophobic material. As the oil passes through the filter element, water droplets are blocked on the outer surface of the filter element. These blocked water droplets then coalesce with each other until they settle into the water storage tank due to gravity. This process ensures the efficient separation of oil and water.
Drainage System: The drainage system is designed to manage the separated water. The water that is separated from the oil is stored in a water storage tank. When the water level reaches the set value, the valve opens to drain the water. Once the water level drops to the lower liquid level, the valve closes to stop the drainage. This automatic process ensures efficient and timely removal of water from the system.
Working principle
The Coalescing Dewatering Oil Filter operates based on the principle of coalescing filtration. This process is widely used in industrial settings to remove oil, water, and particles from various systems. Here's how it works:
Coalescing Filtration: The oil filter uses coalescing filtration to trap and eliminate submicron-sized liquid oil, water droplets, and solid particulate matter. This is achieved by making small water droplets connect and form large droplets.
Separation: Once the small droplets have formed larger ones, gravity comes into play. The larger water droplets fall to the bottom of the filter due to their increased weight.
Drainage: The separated water droplets are then collected in a storage tank. When the water level reaches a set value, a valve opens to drain the water. Once the water level drops to the lower liquid level, the valve closes to stop the drainage.
This process ensures that the oil is thoroughly cleaned and water-free. The coalescing effect, where liquid aerosols come together to form a larger whole, makes it easier to filter out the system due to increased weight.
Equipment advantages
The oil filter offers a number of notable advantages that enhance its operation and efficiency:
Special Gear Pump: One of the key features of this oil filter is the special gear pump. This pump, driven by a motor, is designed to be low noise, ensuring a quiet operation that won't disrupt your work environment. Additionally, the pump has a strong self-priming ability. This means it can prime itself automatically, reducing the need for manual priming and making the operation smoother and more efficient.
Suction Port Coarse Filter: The oil filter includes a suction port coarse filter. This component serves to protect the oil pump. By capturing larger particles before they reach the pump, it prevents damage and wear to the pump, thereby extending the life of the main filter. This means you won't have to replace the main filter as often, saving you time and money in the long run.
Thermal Relay Protection: The oil filter uses thermal relay protection to prevent motor damage caused by motor overload. This feature monitors the motor's temperature and automatically shuts off the motor if it gets too hot. This not only prevents damage to the motor but also enhances the safety of the equipment.
Send Your Inquiry