The Wedge Mesh Filter Used in Filtration System

Lefilter2024-05-10 BACK TO LIST

Wedge wire cartridge adopts stainless steel wedge wire welded screen, and the filtration precision is 30-800μ Wedge wire welded screen is made of stainless steel wedge wire welded with support bar, mainly filter plate, filter basket, cartridge and other products. Its manufactured products are characterized by high strength, high hardness, wear resistance and corrosion resistance, uniform gap, good permeability, easy cleaning and backwashing, etc.The Wedge Wire Cartridge is an innovative filtration device that uses stainless steel wedge wire welded screens. This specific design provides a filtration precision ranging from 30-800μ, thus making it suitable for various applications that require precise filtration.

The stainless steel wedge wire welded screen, integral to this cartridge, is created by welding stainless steel wedge wire with support bars. The resultant products, which chiefly consist of filter plates, filter baskets, and cartridges, are utilized in a variety of contexts.

Characteristically, the products manufactured using this method are known for their high strength and hardness. They are wear-resistant and corrosion-resistant, which adds to their durability. Furthermore, they possess a uniform gap which ensures good permeability. One of the standout features is that they are easy to clean and backwash, which makes maintenance a straightforward process.

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The Wedge Wire Cartridge has a wide range of applications across several industries due to its high filtration precision and durability.

Applications

Pharmaceutical Industry: In this industry, the cartridges are used to filter out impurities during the production of drugs and other pharmaceutical products. They ensure that the final products are safe for consumption.

Food Industry: Here, the cartridges play a crucial role in ensuring food safety. They are used to filter out impurities such as particulate matter and bacteria from food items during production.

Electronic Industry: In the production of electronic components, the cartridges are used to filter out dust and other particles that could potentially harm the components.

Petroleum and Chemical Industry: The cartridges are used in these industries to filter out impurities from petroleum products and chemicals during their production.

Filtration Media

The Wedge Wire Cartridge can effectively filter a variety of mediums, including:

Water Suspension: The cartridge can filter out particulate matter suspended in water, making it suitable for water treatment applications.

Particulate Matter: The cartridge can effectively filter out particulate matter from various mediums, ensuring their purity.

Water Dirt: The cartridge can filter out dirt and other impurities present in water.

Bacteria and Algae: The cartridge can also filter out bacteria and algae, making it suitable for applications in the food and pharmaceutical industries.

Rust: The cartridge can filter out rust, making it useful in industries such as petroleum and electronics where rust can negatively affect the quality of the products.

The working principle of the full-welded wedge wire-wound screen tube can be understood by examining its design and the advantages it offers.

Fully Welded Design for Continuous Integrity

The full-welded design of the wedge wire-wound screen tube ensures the strict and continuous integrity of the product. This is due to the fact that the welding process results in a sturdy and seamless construction, which not only enhances the strength of the product but also contributes to its overall performance by forming the ideal seam size.

Advantages over Conventional Welding Processes

Compared to the welding processes commonly used in China at present, the full-welded wedge wire-wound screen tube, along with filter water pipes, water caps, water distributors, resin catchers, and screen plates, offers several advantages:

Smooth Tube Surface: The full-welding process results in a smooth surface on the tube, which minimizes friction and improves flow rates.

No Production Angles or Burrs: The lack of production angles or burrs reduces the likelihood of blockages or impurities in the system.

Uniform Seam Size: The welding process ensures a uniform seam size, which can improve filtration efficiency.

No Grease Leakage: The fully welded design also prevents any grease leakage, which can be particularly beneficial in applications where cleanliness is of utmost importance.

In conclusion, the full-welded wedge wire-wound screen tube works on the principle of a fully welded design for continuous integrity and offers several advantages over conventional welding processes, making it an ideal choice for various applications.

The working principle of the full-welded wedge wire-wound screen tube can be understood by examining its design and the advantages it offers.

Fully Welded Design for Continuous Integrity

The full-welded design of the wedge wire-wound screen tube ensures the strict and continuous integrity of the product. This is due to the fact that the welding process results in a sturdy and seamless construction, which not only enhances the strength of the product but also contributes to its overall performance by forming the ideal seam size.

Advantages over Conventional Welding Processes

Compared to the welding processes commonly used in China at present, the full-welded wedge wire-wound screen tube, along with filter water pipes, water caps, water distributors, resin catchers, and screen plates, offers several advantages:

Smooth Tube Surface: The full-welding process results in a smooth surface on the tube, which minimizes friction and improves flow rates.

No Production Angles or Burrs: The lack of production angles or burrs reduces the likelihood of blockages or impurities in the system.

Uniform Seam Size: The welding process ensures a uniform seam size, which can improve filtration efficiency.

No Grease Leakage: The fully welded design also prevents any grease leakage, which can be particularly beneficial in applications where cleanliness is of utmost importance.

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The Wedge Wire Cartridge has several product advantages that make it an ideal choice for various filtration applications:

Large Filtration Area & High Precision

Despite its compact size, the cartridge boasts a large filtration area, providing high precision filtration. This large filtration area allows for a larger flux, meaning it can filter a larger volume of material in a shorter timeframe. Moreover, the design of the cartridge keeps the equipment diameter small, reducing the overall footprint of the device.

Enhanced Pressure Resistance

The cartridge features an internal thread construction which enhances its pressure resistance. This means the cartridge can withstand high pressure environments without compromising its filtration capacity or efficiency.

Chemical Compatibility & High Flow Capacity

The cartridge exhibits wide chemical compatibility, making it suitable for use with a variety of mediums. It also has a high flow capacity, ensuring efficient filtration even at high flow rates. Furthermore, it has a low differential pressure, meaning it can operate effectively even under low pressure conditions.

Washable

The cartridge is washable, allowing for easy maintenance and extended service life.

Material

The cartridge is made of stainless steel, a material known for its durability and resistance to corrosion.

Structure

The cartridge features a sparse exterior and a dense interior, adopting a honeycomb structure. This unique design contributes to its large dirt-holding capacity, allowing it to capture and retain a larger amount of impurities before needing to be cleaned or replaced.


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